Here is how to make the chest rig seen above.
First off, you need the Army FLC (Fighting Load Carrier). Forest Park Army-Navy has them in the 3 color desert for $25. You also need some fastex buckles.
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The FLC is basically 3 pieces...
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There are 2 "T" straps that hold the belt in. Undo these and pull it out. Then, zip the 2 vest sides together and feed the belt back in.
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One thing that is missing is the "H" strap that is part of the vest pieces. I have already cut mine off. YOU DO NOT NEED TO DO THIS. I did because I wanted to. It is a bit more bulky with the "H".
For adjustment, I have the main waist belt and the 2 shoulder straps. All use fastex clips to make it easy to ditch. These clips will also let me tighten/loosen as needed. For the waist strap, I tucked all the extra webbing back into the vest "pocket" then pulled out enough for me to grab. The desert one has the ends taped. These are also easy to use while wearing gloves.
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The top part of the vest is folded over and then held in place with zip ties. This allows you to change how much or little area you want.
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After I tighten the shoulders, I just tuck the loose ends down in front.
This is a very light rig and easy to set up. As seen in some of the pic's, there are 2 mesh pocket's on the inside. These are good for dead rags or maps (think BattleZone)
This is my finished one. For the back, I uses part of a chin-strap assembly from an NVG head-harness.
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The same rig as used in Afghanistan.
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I hope you liked and maybe picked up a trick for your own kit.