A.E.G. Silencing Guide
This is a how-to on how to make your electric gun much quieter. Most of the noise comes from two places - gearbox noise and barrel pop. I will be discussing both.
Gearbox Noise
• Shimming – Make sure you shim according to the bevels gear interaction with the pinion. You do not want the pinion to forcing the bevel up or you will get a nasty screech regardless of motor height. When you shim, polish your gears and remove (gunk) that collects in between the teeth to prevent binding. Shim your gears tight, but not too tight, to the closest .01mm. You want to have VERY minimal play to prevent gear slapping, but want them to spin freely.
• Gears – You will want to break in you gears at a slow speed. Additionally polish them as I stated before.
• Motor – Breaking in your motor (if it is not stock) is also a good idea. Choose a soft pinion, like a Tokyo Marui or G&P. They will wear faster at more strenuous levels, but will decrease gear whine substantially.
• Piston POP – Do not opt for a metal piston head. A polycarbonate will save a loud crack as well as save a crack in the gearbox. Using Sorbothane Padding with a buffer can absorb shock and in some cases quiet the gun. Use 70 durometer for greater than 1 joule. Using 50 durometer can have better silencing effects but should be used for gearboxes with a m90-m100 because it will change more at higher shocks.
• AR Latch – If you plan on using a semi only weapon and are utilizing an active-breaking MOSFET, you CAN remove the AR latch. I DO NOT recommend it but it will prevent a fast clicking nose.
• Lastly, Grease Well – I use a silicone gel with Teflon called Superlube grease. Use it for the gears, bushings, and the cylinder. Use 20-30 weight Silicone Shock oil for the tappet, and piston rails, as well as the piston and cylinder head o-rings. Greasing the gears will allow them to run smoothly and efficiently, while greasing the other parts is always a good idea.
Barrel Pop – Most of the noise from barrel pop is a result of the air behind the bb expanding rapidly.
• Barrel Extension – By using a hollow barrel extension such as a homemade PVC one, you can fill it with material to help absorb the sound. Using cotton or foam is best, as it is easy to mold and does its job well.
• “Expander” - I have not tried this yet, but in theory, should work well. The concept is a barrel extension that as the farther down you get, the wider the bore will be. This will allow the air to expand slowly, thus reducing a popping noise.
These are my suggestions, if you have any other suggestions, post a reply and I will add. Hope this benefits anyone who is trying to quiet their AEG!
This is a how-to on how to make your electric gun much quieter. Most of the noise comes from two places - gearbox noise and barrel pop. I will be discussing both.
Gearbox Noise
• Shimming – Make sure you shim according to the bevels gear interaction with the pinion. You do not want the pinion to forcing the bevel up or you will get a nasty screech regardless of motor height. When you shim, polish your gears and remove (gunk) that collects in between the teeth to prevent binding. Shim your gears tight, but not too tight, to the closest .01mm. You want to have VERY minimal play to prevent gear slapping, but want them to spin freely.
• Gears – You will want to break in you gears at a slow speed. Additionally polish them as I stated before.
• Motor – Breaking in your motor (if it is not stock) is also a good idea. Choose a soft pinion, like a Tokyo Marui or G&P. They will wear faster at more strenuous levels, but will decrease gear whine substantially.
• Piston POP – Do not opt for a metal piston head. A polycarbonate will save a loud crack as well as save a crack in the gearbox. Using Sorbothane Padding with a buffer can absorb shock and in some cases quiet the gun. Use 70 durometer for greater than 1 joule. Using 50 durometer can have better silencing effects but should be used for gearboxes with a m90-m100 because it will change more at higher shocks.
• AR Latch – If you plan on using a semi only weapon and are utilizing an active-breaking MOSFET, you CAN remove the AR latch. I DO NOT recommend it but it will prevent a fast clicking nose.
• Lastly, Grease Well – I use a silicone gel with Teflon called Superlube grease. Use it for the gears, bushings, and the cylinder. Use 20-30 weight Silicone Shock oil for the tappet, and piston rails, as well as the piston and cylinder head o-rings. Greasing the gears will allow them to run smoothly and efficiently, while greasing the other parts is always a good idea.
Barrel Pop – Most of the noise from barrel pop is a result of the air behind the bb expanding rapidly.
• Barrel Extension – By using a hollow barrel extension such as a homemade PVC one, you can fill it with material to help absorb the sound. Using cotton or foam is best, as it is easy to mold and does its job well.
• “Expander” - I have not tried this yet, but in theory, should work well. The concept is a barrel extension that as the farther down you get, the wider the bore will be. This will allow the air to expand slowly, thus reducing a popping noise.
These are my suggestions, if you have any other suggestions, post a reply and I will add. Hope this benefits anyone who is trying to quiet their AEG!